Factory & Facilities
Knitting Section
The Knitting Section at Waltz Fashions Ltd. is equipped with advanced machinery and skilled operators, ensuring high-quality sweater production with precision and efficiency. Our facility combines modern technology with experienced craftsmanship to meet diverse design and production requirements.
Shima Seiki Machines
We utilize advanced Shima Seiki flat knitting machines, known globally for their innovation and precision.
Key Features:
- Computerized knitting technology
- High-speed production with consistent quality
- Capability to produce complex patterns and designs
- Reduced yarn wastage through efficient programming
- Ideal for premium knitwear production
Chinese Flat Knitting Machines
In addition to Japanese technology, we also operate high-performance Chinese flat knitting machines to support bulk production and flexibility.
Key Features:
- Cost-effective and efficient production
- Suitable for large volume orders
- Reliable performance with consistent output
- Versatile for different yarn types and designs
Linking Section
The Linking Section at Waltz Fashions Ltd. plays a vital role in ensuring the final assembly of knitted garments with precision and durability. This process connects different knitted parts such as sleeves, collars, and body panels to create a complete sweater with a seamless and refined finish.
Linking Production Process
Our linking production process is carried out using advanced machinery and skilled operators to maintain high standards of quality and consistency.
Key Features:
- Precise joining of garment parts with minimal visible seams
- Use of high-quality linking machines for durability
- Skilled workforce ensuring fine finishing
- Maintains garment shape and structure
- Suitable for both fine gauge and heavy knitwear
Washing Section
The Washing Section at Waltz Fashions Ltd. is designed to enhance the quality, appearance, and comfort of our knitwear products. Through advanced industrial washing techniques, we ensure that every garment meets international standards in softness, durability, and finish.
Industrial Washing Process
Our industrial washing process is carefully controlled using modern machinery and eco-friendly practices to achieve the desired texture and performance of each garment.
Key Features:
- Use of advanced industrial washing machines
- Controlled washing cycles for consistent results
- Application of softeners and finishing agents
- Removal of impurities and excess dyes
- Improved fabric softness, color fastness, and shrinkage control
Finishing Section
The Finishing Section at Waltz Fashions Ltd. ensures that every garment meets the highest standards of presentation, quality, and readiness for shipment. This stage is crucial for delivering a flawless final product that aligns with international buyer requirements.
Ironing
Our ironing process is carried out using modern steam ironing equipment to give garments a smooth, refined, and professional appearance.
Key Features:
- Use of advanced steam ironing machines
- Removal of wrinkles and creases
- Enhances garment shape and presentation
- Maintains fabric integrity and softness
- Suitable for all types of knitwear
Quality Control
At Waltz Fashions Ltd., quality is at the core of our manufacturing process. Our dedicated Quality Control (QC) team ensures that every garment meets international standards and buyer specifications through strict monitoring and inspection at every stage of production.
Measurement and Inspection
We follow a detailed measurement and inspection process to guarantee accuracy, consistency, and premium quality in every product.
Key Features:
- Precise measurement of garments based on buyer specifications
- Inspection of stitching, shape, and overall construction
- Verification of size consistency across production batches
- Checking fabric quality, color, and finishing
- Use of standard measurement tools and quality checklists
Our Strength
- Experienced and skilled QC team
- Strong focus on detail and accuracy
- Commitment to zero-defect production
- Compliance with international quality standards
Carton Packing & Export Preparation
Our packing team follows a systematic approach to ensure garments are securely packed and ready for international shipment.
Key Features:
- Use of high-quality cartons and packing materials
- Proper folding and packaging to maintain garment shape
- Barcode labeling and tagging as per buyer requirements
- Assortment and size ratio packing accuracy
- Moisture protection and damage prevention measures
Export Preparation
- Preparation of export documentation and compliance checks
- Coordination with logistics and shipping partners
- Ensuring timely shipment schedules
- Adherence to international shipping standards
Quality Assurance
- Final verification before packing
- Ensures correct quantity, size, and labeling
- Prevents packing errors and shipment discrepancies